Skateboard Mini Ramp

Skateboard Mini Ramp

Complete (rebuilt) · April 15, 2023 · Backyard

A backyard skateboard mini ramp finished with Ramp Armor, tile, and pool coping — and the year-later teardown and rebuild.

Type
4' tall mini ramp, 20' wide, ~9' flat
Surface
Ramp Armor over plywood
The unusual bit
Pool coping and mosaic tile with composite decks
The twist
Rebuilt coping-to-coping by hand to fix an elliptical radius fail

A backyard skateboard mini ramp, built to riff on a concrete pool — pool coping and tile across the top — on a wooden transition with a brown Ramp Armor surface and composite decking to blend into the woods. Here’s how it came together, and how it later came apart and got better. It’s 4’ tall, 20’ wide, 9ish’ of flat. Originally 6’ transition radius but they didn’t turn out as expected so I rebuilt with 6.5’ radius. For anyone familiar with ramp building, yes the approach of using laminated transitions is unorthodox but I really wanted the open look under the transitions instead of the typical boxed out sheet of plywood. The look turned out cool but it was a mighty effort to get it.

Where it ends up: the finished ramp, dressed for the season.
Where it ends up: the finished ramp, dressed for the season.

The build

The original framing plan.
The original framing plan.
Excavation — moving dirt for the pad.
Excavation — moving dirt for the pad.
The transition curve, drawn in Illustrator and cut into vinyl, then transferred to the wood.
The transition curve, drawn in Illustrator and cut into vinyl, then transferred to the wood.
Cutting the transition to the vinyl line.
Cutting the transition to the vinyl line.
Laminated transition ribs, arranged together for matching edges.
Laminated transition ribs, arranged together for matching edges.
Ribs raised — the transitions take shape.
Ribs raised — the transitions take shape.
Base plywood layers over the ribs, two layers of 1/2 inch plywood.
Base plywood layers over the ribs, two layers of 1/2 inch plywood.
The coping spec — bullnose pool coping, thanks Phil at Tedder Stone!
The coping spec — bullnose pool coping, thanks Phil at Tedder Stone!
Uncrating the fresh custom-colored pool coping.
Uncrating the fresh custom-colored pool coping.
Staging the pool coping ramp-side for install.
Staging the pool coping ramp-side for install.
Pool coping dry fit along the deck edge before installing.
Pool coping dry fit along the deck edge before installing.
Decking worked around the living cedar tree.
Decking worked around the living cedar tree.
Coping set on the edge using thinset mortar to backerboard.
Coping set on the edge using thinset mortar to backerboard.
Taped off coping for epoxy grout between tiles.
Taped off coping for epoxy grout between tiles.
Final Ramp Armor surface screws set and countersunk along the transition, coping above.
Final Ramp Armor surface screws set and countersunk along the transition, coping above.
Done — or so I thought. One last look at the original.
Done — or so I thought. One last look at the original.

The flaw, and the rebuild

Here’s the part the photos can’t show on their own. I’d drawn the transition in Illustrator and had it cut into vinyl, then transferred the vinyl to plywood to use as a saw template to get the exact curve. Somewhere in the vinyl step it stretched unnoticeably — and what I ended up with wasn’t a true circular radius but a slight ellipse, meaning the intended 6’ radius got smaller/tighter as the transition curved from flat to coping. You couldn’t see it. You could only feel it, once the ramp was finished and you were skating it: it rode wrong. I lived with it for a while, stewed on it a while longer. The problem is the coping is permanently set, there’s really no way to remove and reset pool coping without destroying it. So about a year later I tore the whole thing down from coping to coping and rebuilt the transitions the old way — a straight edge screwed down, a pencil on the end, a true arc with a slightly mellower 6.5’ radius drawn by hand. And while it was apart, I made the rebuild count: I added the tile below the coping (it wasn’t in the first build) and built stairs down the far side beside the stone wall, as well as adding some extra hidden bracing underneath. It skates great now. I later wrote up what the whole episode taught me about where to trust a machine: Riding an Invisible Ellipse .

A year later: gutted from coping to coping, transitions and flat removed. Yeah, brutal.
A year later: gutted from coping to coping, transitions and flat removed. Yeah, brutal.
Drawing the corrected radius the old way — straight edge screwed down, pencil on the end.
Drawing the corrected radius the old way — straight edge screwed down, pencil on the end.
A true-circular arc, scribed by hand.
A true-circular arc, scribed by hand.
New transitions, recut by hand.
New transitions, recut by hand.
The original layers were carefully labeled and organized to put back down in the same spots.
The original layers were carefully labeled and organized to put back down in the same spots.
Rebuilt with base layers back on, and a new cut-out at the top for mosaic tile at the coping.
Rebuilt with base layers back on, and a new cut-out at the top for mosaic tile at the coping.
The upgrade: mosaic tile below the coping — new in the rebuild.
The upgrade: mosaic tile below the coping — new in the rebuild.
Fully grouted tile band under the coping.
Fully grouted tile band under the coping.
New stairs along the stone wall — another rebuild addition.
New stairs along the stone wall — another rebuild addition.

Now it skates

Dusk, the rebuilt ramp with on-deck fire pit.
Dusk, the rebuilt ramp with on-deck fire pit.
Now it skates the way it always should have, the pool coping is perfect for Smith grinds.
Now it skates the way it always should have, the pool coping is perfect for Smith grinds.

Designed in hindsight

I didn’t have a 3D ramp-design tool when I built this. I built one later — so here’s the rebuilt ramp, 6.5’ transitions and all, modeled after the fact. Click through to open it live and poke at the numbers.

3D design render of the ramp
The rebuilt ramp, modeled in the Stalefish Labs Ramp Designer. · Open this design in the Ramp Designer →

More from the build